THE TOROID INDUCTOR

The inductor was built according to the needs for a flyback transformer in our design. The most important equations and calculations used where the following:

1. N=Saturation flux*pathlength/permeability*current. To find maximum number of turns allowed for primary and secondary coils before reaching saturation of the core. It would be ideal to operate the inductor near the saturation point of the core.

2. L/N^2=Inductance factor. This factor is given by the manufacturer to determine the number of turns needed for a certain inductance. For the primary coil, N=3.3 and for the secondary, N=6.6. These N's are rounded up to 4 and 8 to keep the 2:1 turns ratio needed for a 2:1 primary coil/secondary coil current ratio.

3. Since 16 gauge wire is needed for the current in the primary coil, four 22 gauge wires were soldered together instead to created the same area and ease the winding process. Three 22 gauge wires were used for the eight turns in the secondary coil instead of one 18 gauge wire.

4. 1/C*(1/2*Pi*Frequency)^2=L. The inductor was tested to measure its inductance by placing a capacitor in parallel with each coil and finding the frequency were the amplitude is the greatest. The results gave the expected 4:1 inductance ratio obtained by theoretical analysis.

 

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